Manufacturing
Biovet’s world-class facility in Malur, Karnataka has the following manufacturing infrastructure:
- Foot & Mouth Vaccine Manufacturing Plant
- Ultra Modern / High-tech Bio-containment BSL 3+ facility at Malur.
- Battery of Fermentors with different capacity for manufacturing of FMD Vaccine
- Online Medium filtration.
- Dedicated areas for both virus & Cell culture as per OIE, WHO, GMP specification.
- Production area is as per OIE / WHO / GMP specification.
- Concentration of virus assembly and Antigen Bank.
- Antigenic mass estimated as 146s protein.
- Production area is as per BSL 3+ Specification i.e., 5 meters below soil level ETP, Kill tank- In built 5 meters below soil level and drain to main ETP (Effluent Treatment Plant).
- Filling & Formulation
- Online Blending & Formulation.
- Mixing of adjuvant with Yastral pump for Micronization.
- Online automated filling & sealing facility.
- Online Vaccine Labeling and cold storage.
- Animal Challenge Facility
- Animal challenge experimental facility having BSL-4 Bio-containment facility having in built incineration facility.
- Dedicated Serological lab.
- Small Animal Experiment Room.
- Documentation.
- Quality Operations
- Instrumentation, Water testing, Raw material testing, Packing material testing, Online quality process control, Virus titration, Purity, virus innocuity In-vivo and In-vitro as per IP 2007.
- Product sterility, safety, efficacy and potency.
- Serological & microbiological lab.
- Walk in cold room facility (+4°C and -20 °C).
- Shaker culture, CO2 incubator & cell culture testing facility.
- Warehouse
- Finished goods demarcated area as per GMP standard warehouse.
- Raw material substantial storage area.
- +4°C for vaccine storage facility.
- Engineering, Maintenance & Utility Services
- Steam generation plant.
- Demineralised water plant.
- Reverse osmosis plant.
- 610 KVA standby power generator.
- Air compressor.
- Air handling unit (AHU).
- Water for injection plant.
- Transformer Yard Capacity:
- 950KVA with a backup generator for uninterrupted power support.
- Environmental Health and Safety
- Effluent treatment plant (ETP).
- Incinerator for disposal of Biowaste.
